Importance Of Proper Grease Lubricant Application and Storage Practices

Grease Lubricant

Lubricants are a critical component in machinery maintenance and industrial processes, and thus their application and storage should be done properly. Grease lubricant minimizes the friction between the moving mechanical parts and surfaces and also protects them from wearing out and overheating.

However, these benefits are only assured when lubricants are used appropriately and stored correctly. Failure in application or storage can lead to contamination and deterioration, leading to machinery breakdown. In this way, industries improve the equipment’s efficiency, increase the machinery’s useful time, and reduce expenses.

The Crucial Role of Proper Grease Application and Storage Practices

All kinds of lubricants, in one form or another, whether in the form of oil, grease, or other chemical combinations, have a finite lifespan. Lubrications, when stored properly, remain in their original state and form to give optimum performance in vital operations.

Lubricants, as with other components such as bearings, gears or valves, should be viewed as working components in mechanical systems. Similarly, as one will not put a dirty or damaged bearing on the piece of equipment, using the wrong tools, “damaged” lubricants should not be added to the machine. The first step in the proactive maintenance of your lubricants and, in the long run, your equipment starts with in-plant storage and application:

Enhanced Equipment Performance

Grease lubricants are very important in minimizing wear and tear of moving parts in machinery. Appropriate use means that these parts are lubricated well to reduce wear and tear. This lubrication is important in preventing the rise of temperature in operating equipment since it reduces friction, which leads to the generation of heat. Thus, there is a smoother and better operation of machinery, accompanied by lowered stress exerted on its parts.

Extended Equipment Lifespan

When greases are well applied, they form a sealing-off layer that helps protect the components from moisture and contaminants, thereby preventing rusting and corrosion. This protection is very important for increasing the durability of the machines. Items that are well lubricated undergo less mechanical wear and tear, they may therefore need replacement and repairs less frequently.

Operational Efficiency

This is because when machines are well lubricated, they can reduce friction, resulting in less energy consumption. This not only has a positive impact on the environment but also makes them a very cost-effective process. However, properly maintained and lubricated machinery is less likely to break down and thus has better efficiency and productivity since it will not be on and off frequently.

Safety Improvements

Effective lubrication decreases the chances of machinery breakdown and is crucial in promoting safety in the workplace. These failures can lead to accidents that harm workers or, even worse, property damage. Moreover, proper lubrication practices minimize harmful gas emissions; thereby improving the quality of the air and environment, respectively.

Recommended Storage Life for Grease Lubricants

The general supplier’s recommended shelf life of most lubricants is provided primarily in the additive package of the lubricant. For instance, if you have additives such as rust inhibitors in your lubricants, their efficiency can be significantly reduced once they have been in storage for six months.
On the other hand, there are some turbine fluids with a small amount of additive that may be stored for as long as three years. It is usually advisable to consult the manufacturer’s guide to know the best way to store the lubricant to ensure it has the longest possible shelf life.

But you can also consider the following suggestions:

No direct sunlight

Lubricants should never be stored in direct sunlight or near heat sources. This will make the process of oxidation occur faster and will also reduce the effectiveness of the lubricants. Well, the mere act of placing lubricants in a cool environment is not an adequate storage idea either. That is why we need to ensure that the containers in which the lubricants are stored whether drums, pails or bottles, are well closed.

Avoid Temperature Fluctuations

The variation of the temperature will lead to the creation of a pressure difference between the atmosphere and the headspace of the container. Besides the air, moisture and small suspended particles, the oil container causes the degradation of both base stock and additives.

The Humid Environment is Bad

Petroleum-based lubricants are hygroscopic. It means they can absorb moisture from the air at a faster rate, and this factor can directly affect the performance of the lubricant. They actively absorb moisture in the air since they are made of hygroscopic material when exposed to humid air.

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Proactive maintenance requires efficient storage and delivery of lubricants to avoid shortcomings. Ensuring that your lubricants and your equipment are not subjected to contaminants and degraded lubricants is important.
Thus, with proper application and storage, the company can save money, avoid possible accidents, and maintain the optimal functioning of the equipment.

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