Aluminum Composite Panels In a Nutshell

Aluminum Composite Panels

Building facades have almost become an integral part of modern buildings, especially commercial ones. When it comes to constructing a new building with a distinctive aesthetic or giving an older building a facelift, nothing compares to aluminum composite panels in terms of cost-effectiveness and convenience.

Today, in this blog we will dig deeper into aluminum composite panels.

What is an Aluminum Composite Panel?

An aluminum composite panel (ACP) is a sandwich panel made up of two pre-painted aluminum sheets bonded to a polyethylene core (PE). They have a total thickness ranging from 3mm to 6mm. The thickness is an aftermath of a blend of a defensive polymer film, PVDF covering, aluminum foil, and different components (such as the flame-resistant material).

Application of Aluminum Composite Sheets

Over the past few years, lightweight and robust materials have become increasingly popular in the construction industry. Having met this criterion, ACP panels are commonly used in a variety of applications such as:

  • Structural Signage
  • Point-of-purchase (Pop) Displays, Exhibits, And Kiosks
  • Fine Art Applications
  • Architectural Cladding
  • Digital And Screen Printing
  • Curtain Wall Panel
  • Interior Components Of Transportation Vehicles, Such As Ships, Trucks, And Passenger Cars
  • Telephone Booth
  • Interior Wall Decorative Panels, False Ceilings, Shelves, Closets, etc
  • The Body Of Industrial Materials
  • Cold Storage Car Body
  • Shells and covers for appliances such as air conditioners, televisions, etc.

Properties of Aluminum Composite Panels

Since aluminum composite panels first emerged in the construction sector, they have become increasingly versatile owing to their ever-evolving characteristics. Let’s take a look at some of the properties of ACP panels:

High dimensional stability

ACP panels can easily be cut, punched, grooved, bent, and curved using aluminum or wood processing equipment without distorting their dimensions or deteriorating properties.

Impact-resistant

Unlike most conventional materials, aluminum composite panels have proven to resist corrosion and wear for over 20 years in harsh outdoor conditions.

Light as a feather

ACPs being lightweight can be easily transported, lifted to any height, and installed without resulting in serious casualties at the construction site.

High surface flatness

Composite panels are manufactured through an ongoing lamination process, to achieve a smoother surface than single-material metal sheets.

Reasons why ACP panels are a good investment

Sustainability– Aluminum composite panels are made from about 85% recycled aluminum material. In addition, Aluminum is 100% recyclable and does not lose its quality in the downgauging process. Hence, the metal from the cladding can be remelted at any time, saving significant resources in the process. In this way, it is possible to obtain the U.S. Green Building Council’s Leadership in Energy and Environmental Design (LEED) certification for modern “green” buildings.

Design flexibility – These panels are available in a range of colors and finishes, such as matte, high gloss, textured, mirror, wood, etc. In addition, they can be formed into curved and circular shapes using sophisticated CNC technology to suit a variety of project specifications.

Offers incredible fire safety – Fire retardant aluminum composite panels feature a non-halogen core made of thermoplastic resins with mineral charge. The core is built to meet the fire safety codes for large buildings such as skyscrapers and high-rise buildings to offer reasonable fire safety assurance.

Low-cost maintenance – Due to its superior stain resistance and weather resistance properties, ACP cladding requires minimal maintenance. Using a non-abrasive cloth can help to remove the dirt or dust particles from its surface and restore its pristine appearance.

Things to keep in mind while buying ACP panels

Choose an ACP sheet that meets the specifications of the intended use, including color, thickness, and core material. For example, Aluminium composite panels for interior applications need to have a minimum total thickness of 3mm, while aluminum composite panels for exterior cladding need a minimum thickness of 4mm.

Examine the surface of the ACP board for obvious dents, bubbles, ripples, and other defects.

Several unscrupulous dealers are selling ACP panels that are of low quality at high prices under the name of well-known brands. Hence, do your research thoroughly and select a reputable wholesaler in India such as VIVA whose ACP cladding offers a high degree of durability and thickness. Ensure that you check the wholesaler’s reviews and verify them from a trusted source before making a purchase.

 Wrapping Up

Increasing investment in infrastructure development has boosted the growth of the aluminum composite panel market.

Despite their lightweight nature, ACPs have excellent strength-to-weight ratios. In addition to increased rigidity and durability, they provide superior weather and UV resistance, improved thermal and sound insulation, and resistance to harsh conditions such as acids, alkali salts, and pollution.

Due to the aforementioned factors, Aluminum Composite Panels are almost certain to dominate the building and construction sector in the coming decades. Research and Markets report that the market for ACPs will grow at a CAGR of 6.27% over 2017-2021.


Also Read: ACP Sheets Is The Choice Of Modern Cities

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